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POWER-SECTOR LABORATORY CONSULTANCY

Power-sector laboratories, planned and specified to the applicable IEC and IS test standards.

We plan, specify and commission short-circuit, high-voltage and transformer test laboratories, from the first feasibility study to commissioning, test procedures and staff training. We also prepare the documentation a laboratory needs when it applies for accreditation.

Discuss a lab project See how we build a lab
11 / 33 kV GRID SUPPLY Short-circuittransformer Master breakerMaking switch Test object ILLUSTRATIVE · GRID-FED SHORT-CIRCUIT TEST BAY
420 kV
highest test voltage in our lab designs
500 MVA
largest power transformer rating covered
200+
capital items specified for a single lab
7 phases
from feasibility to commissioning and handover
LABS WE SET UP

Three kinds of laboratory, one engineering team.

GRID-BASED

Short-circuit lab for switchgear

For MCBs, MCCBs, RCCBs and circuit breakers. Fed directly from an 11 kV or 33 kV grid supply, so no generator is needed for the lower current bands.

Current
1.5 to 10 kA
Supply
11 / 33 kV grid
Standards
IEC 60898-1/-2, IEC 60947-1/-2, IEC 61010-1
Planned for
Accreditation readiness (client applies)
GENERATOR-BASED

Short-circuit lab for distribution transformers

Tests a transformer's ability to withstand a short circuit, both dynamic and thermal. Powered by a motor-generator set with flywheel, so the grid is not disturbed.

Rating
Up to 250 kVA, 11 kV
Source
2.5 MVA, 11 kV MG set
Tests
Dynamic 9 shots × 500 ms, thermal 2 s
Standards
IS 2026 Part 5, ISO/IEC 17025:2017
HIGH VOLTAGE

Power transformer test lab

Routine, type and special tests for large power transformers, in an electromagnetically shielded hall with an AIS or GIS test plant and heavy handling.

Rating
50 MVA / 132 kV to 500 MVA / 420 kV
Handling
400-ton transport, EOT crane
Processing
Vapour-phase drying, oil filtration
Standards
BS EN 60076, ISO/IEC 17025:2017, Power Grid specs
LAB DESIGNS REFERENCE
ISO/IEC 17025:2017 IEC 60076 / BS EN 60076 IS 2026 IEC 60898 IEC 60947 IEC 61010
HOW A LAB GETS BUILT

One team from the first survey to an operational laboratory.

You can engage us for the whole journey or for a single phase, such as a DPR or an independent tender evaluation.

01
Feasibility & site survey
Load flow, short-circuit and stability studies of the grid connection. Site, land and grid upgrade assessment.
02
Concept design & DPR
Civil layout, single-line diagram, 3D visuals, and a detailed project report with capital cost and timeline.
03
Detailed engineering
Technical specifications for every capital item, earthing and EM-shielding design, building services.
04
Tendering & evaluation
Tender packages, pre-bid support and techno-commercial evaluation of OEM offers.
05
Inspection & FAT
Stage inspection and factory acceptance tests at the manufacturer before equipment ships.
06
Installation & commissioning
Site supervision, integration of the test circuit, and a full trial test before handover.
07
Training & accreditation support
Technology transfer, staff training, test procedures and report formats aligned with ISO/IEC 17025.
Typical timeline
About 12 months from approval to commissioning for a distribution-transformer short-circuit lab.
INSIDE A SHORT-CIRCUIT LAB

We specify every link in the test circuit.

A short-circuit test lasts a fraction of a second, so every element has to be sized, timed and protected together. These are the systems we design and specify.

1 · SOURCE
Power source
Grid feeder, or MG set with VFD, static excitation and flywheel
›
2 · SWITCHING
Make & break
Master breaker, making switch, M&B switch
›
3 · SHAPING
Current setting
SC test transformer, current-limiting reactors, damping resistors
›
4 · TEST OBJECT
Device under test
Transformer, breaker or switchgear in a shielded test cell
›
5 · MEASURE
Measurement & control
Rogowski coils, RC dividers, CTs/VTs, sequence controller, DAS
Protection & interlocking across the whole test circuit
Earthing designed below 0.5 Ω, with EM shielding
Safety systems: CCTV, fire detection, annunciation
RECENT ENGAGEMENTS

Labs we have studied, designed or specified.

Rajasthan

Distribution transformer test centre

Feasibility study and DPR for a generator-based short-circuit lab for distribution transformers up to 250 kVA, 11 kV, built around a 2.5 MVA MG set.

DPRIS 2026-5~12 months
Alwar · Rajasthan

Power transformer HV test laboratories

Consultancy for power transformer test labs at 50 MVA / 132 kV and 500 MVA / 420 kV, with about 200 capital items specified, from the shielded hall to the test plant.

Specification420 kVBS EN 60076
Switchgear manufacturer

Low-voltage switchgear short-circuit facility

Feasibility report for a grid-based short-circuit lab testing MCBs, MCCBs and breakers in the 1.5 to 10 kA band, planned so the client can seek accreditation.

Feasibility10 kAIEC 60947
Client names are shared on request. AGMA’s clients include CPRI and WAPCOS.
WHO LEADS THE WORK

The power consultancy team.

M. A. Ansari
Director, Technical

Leads technical planning, test-plant specification and standards compliance for laboratory projects.

A. K. Singh
Director, Projects

Leads project execution, civil and electrical coordination and commissioning.

Planning a test laboratory?

Share the equipment you want to test and its rating. We'll come back with a scope, a phase plan and a feasibility approach.

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